CAPACITY, ton/hour

160

AGGREGATE VOLUME WEIGHT,  kg/m³

1600

MINERAL ARTICLE (FILLER) VOLUME WEIGHT, kg/m³

1150

AGGREGATE HUMIDITY RATE, %

3

MEDIA TEMPERATURE, °С

10

OUTPUT TEMP. OF HEATING DRUM OF AGGREGATE, °С

170

MIXTURE HUMIDITY RATE, %

0,3

BATCH turnover/hour

80

TYPE OF SETTLING

STATIONARY FACILITY

MACHINE OPERATING

FULL AUTOMATİC, PLC & SCADA SYSTEM

1. FEEDING BUNKER

VOLUME, m³

15

UNIT

4

FEEDER

BAND CONVEYOR

BAND WIDTH, mm

600

FEEDING MODULE CAPACITY, ton/hour

100

MOTOR POWER, Kw

3

2. COLLECTING CONVEYOR WITH BAND (FLAT BAND)

LENGTH, mm

19000

BAND WIDTH, mm

600

CAPACITY, ton/hour

200

MOTOR POWER, Kw

4

LENGTH, mm

9000

BAND WIDTH, mm

600

CAPACITY, ton/hour

200

MOTOR POWER, Kw

4

4. HEATING DRUM

DRYING CAPASITY, ton/hour

160 ton/hour when environment temp. is 10°С and  aggregate humidity rate %3

DRUM DIAMETER, mm

2300

DRUM LENGTH, mm

9000

MOTOR POWER, Kw

4 X 11

BURNER

AUTOMATIC

BURNER FUEL TYPE

NO.6 FUEL-OIL

BURNER VENTILATOR CAPACITY, m³/hour

43.500

BURNER VENTILATOR POWER, Kw

18

FUEL EXPENSE, liter/ton mixture

5,5

5. FAN 

CAPACITY, m³/hour

62.000

MOTOR POWER, Kw

110

VALVE

SUN TYPE DUMP VALVE

6. FILTER  

BAG UNIT

480

SURFACE CLEARANCE AREA, m²

720

FILTERED AIR VOLUME, m³/hour

40.000

FILTERED GAS TEMPERATURE, °С

110

MAXIMUM TEMPERATURE,°С

130

DUST TAKING FROM FILTER

“V” SPIRAL CONVEYOR

TRANSPORTATION OF DUST FROM “V” SPIRAL CONVEYOR TO FILLER ELEVATOR

PIPE SPIRAL CONVEYOR

TRANSPORTATION OF LARGE AGGREGATE FROM FILTER TO AGGREGATE ELEVATOR

PIPE SPIRAL CONVEYOR

7. AGGREGATE ELEVATOR 

CAPACITY, ton/hour

200

MOTOR POWER, Kw

18,5

TYPE

CHAIN, BUCKET

BUCKET DIMENSION, mm

400

8.  HIGH EFFICIENCY SCREEN

SCREENING CAPACITY, ton/hour

170

TOTAL SCREEN AREA, m²

18

SCREEN LAYER UNIT

3

TOTAL MOTOR POWER, Kw

18,4

9. HOT AGGREGATE BUNKER

   BUNKER DIVISION NUMBER

4

   TOTAL VOLUME, m³

18

   0...5    DIVISION VOLUME, m³

8,8

   5...12  DIVISION VOLUME, m³

2,9

  12...22 DIVISION VOLUME, m³

3,3

  22...32 DIVISION VOLUME, m³

3,0

10. AGGREGATE WEIGH-BRIDGE

WEIGHTING CAPACITY, m³

4

WEIGHTING SENSITIVITY, %

3

11. MINERAL ARTICLE (FILLER) WEIGH-BRIDGE

WEIGHTING CAPACITY, m³

0,5

WEIGHTING SENSITIVITY, %

3

12.  BITUMEN WEIGH-BRIDGE

BITUMEN BUNK CAPACITY, m³

0,2

WEIGHTING SENSITIVITY, %

3

TRANSPORTING BITUMEN TO THE MIXER

BY BITUMEN PUMP

PUMP CAPACITY, lt/min

200

PUMP MOTOR POWER, Kw

1,5

13. TWIN SHAFT MIXER

TOTAL WATER VOLUME, m³

2,5

MIXER MOTOR POWER, Kw

2 X 37

MIXING ARM NUMBER

16

REDUCER

PLANET TYPE

14.  WASTE BUNKER

BUNKER VOLUME, m³

1,75

BUNKER COVERS

PNEUMATIC DRIVE

15.  BITUMEN TANK

15.A TYPE

HORIZONTAL TYPE

TOTAL TANK CAPACITY, ton

40

TANK NUMBER

OPTIONAL

ISOLATION

BY GLASS WOOL

15.B. BITUMEN PUMP

CAPACITY, m³/hour

50

MOTOR POWER, Kw

11

15.C PUMP THAT TRANSFERS BITUMEN TO TWIN SHAFT MIXER

CAPACITY m³/ hour

50

MOTOR POWER, Kw

11

16. HOT-OIL GENERATOR

USED MOTOR POWER, Kw

6,4

BURNER MOTOR POWER, Kw

0,9

CIRCULATION PUMP MOTOR POWER, Kw

5,5

MAXIMUM THERMAL POWER, Kw

350

BURNER WITH GAS MOTOR POWER, Kw, min/max

90/630

BURNER WITH FUEL MOTOR POWER, Kw, min/max

119/474

HOT-OIL GENERATOR PRESSURE, PA

0,6

HOT-OIL GENERATOR MINIMUM VOLUME, liter

1000

HOT-OIL GENERATOR MAXIMUM VOLUME, liter

5000

17. FUEL-OIL TANK

16.A.CAPACITY, ton

40

ISOLATION

BY GLASS WOOL

16.B. FUEL-OIL PUMP

CAPACITY, kg/hour

5000

MOTOR POWER, Kw

11

18. ASPHALT STOCK BUNKER

TOTAL VOLUME, TON

30 - 150

ISOLATION

BY GLASS WOOL

BUNKER COVERS

PNEUMATIC DRIVE

19. PNEUMATIC SYSTEM AND COMPRESSOR

COMPRESSOR BRAND AND PLACE OF ORIGIN

TAMSAN - TURKEY

COMPRESSOR SYSTEM

SCREWED SYSTEM

OPERATING PRESSURE, BAR

6-8

CAPACITY, m³/min

3,8

MOTOR POWER, Kw

22

PRESSURED AIR TANK VOLUME, liter

1000

20.  AUTOMATION SYSTEM 

AUTOMATION SYSTEM 

Automation system is provided by SIEMENS PLC AND SIMATIC SCADA.

Automation system is for the control of technological period and formula related to producing the mixture in the nonstop operation process. Also, automation system provides technological adjustments by not interrupting plant production activities.  

Automation system is equipped by the following functions:

·         Automation of all units` on/off processes,

·         Automation of all units` operation sequence

·         Display of all technological processes in monitor screen,

·         Automation of the arrangements of the mixture in given amounts and continuously,

·         Provide the failures of the functions of all units to the user and provide warnings and various information,

·         Check system operation in SCADA monitor and watch the heat, pressure, frequency and other values,

·         Trace the technological processes by choosing manuel or automatic,

·         Make the end of day reports and take the output,